Constructing the Kids’ デスク

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Cutting Guide for Handheld Trim Saw.  Metal ruler is used as spacer between a scrap MDF strip that providers support for the saw and minimizes chipping of the veneer.Rough Cutting Plywood.  Construction squares are used to place the cutting guide.Scoring the Plywood Veneer.  This minimizes chipping and makes for a cleaner cut.Rough Cutting Plywood Using Guide.  Safe, easy, clean and fast cuts.Cutting Table for Rough Cuts.  The drop piece is supported.  Saw dust drops into lower box and vacuum hose rides behind trim saw.
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Unless cut by CNC, full-size plywood is unwieldy and must be rough-cut into smaller pieces. For fast and accurate cutting, I created a saw and router cutting guide using MDF and an aluminum angle. One side of this guide

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幾何学的な建設

Perfect right angles and parallel lines are easily created using a compass and straightedge. They are essential for large pieces such as the desktop, where distance amplifies errors. Here is how I marked perfect rectangles in preparation for cutting. Draw

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そりをカット

A cutting sled is used for safe, accurate and repeatable cuts using a low-cost, portable table saw. The saw’s cutting top is improved using metal angles that are c-clamped to the table’s sides. The saw table itself is secured to

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デスクトップ建設

Maple strips were joined around the permiter of the desktop to create a flat and thin but rigid surface. A 1x 3maple strip at the rear of the desktop, joined with biscuits and glue, prevents the desktop from

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脚建設

The cabinet legs were constructed from wood strips that were rabbeted and glued together. A leveling glider is screwed into the bottom. A threaded bolt at the top secures the leg to the cabinet.

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キャビネットハードウェア

The three drawers are suspended using self-retracting slides.

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未完成デスク

The desk is assembled prior to finishing.

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